CNG Cascade – 4500 WL, Odorizer & LCV Fill Post Supplied to Rae Bareli, Uttar Pradesh

Project Overview

Urjika Consulting & Engineering Solutions Pvt. Ltd. executed a CNG/CBG infrastructure project in Rae Bareli, Uttar Pradesh, involving the supply of a 4500 WL CNG Cascade, an odorizer system, and an LCV Fill Post.

The project scope covered equipment supply, high-pressure tubing, installation, commissioning, and handover. These components support different functions within gas infrastructure, from compressed gas storage and odorization to vehicle refuelling.

The project demonstrates the importance of coordinating multiple equipment systems and site activities to support the integration of CNG/CBG plant infrastructure.

Project Scope

The project included the following equipment and services:

4500 WL CNG Cascade: Provides high-pressure compressed gas storage as part of the plant's gas supply arrangement.

Odorizer System: Introduces an approved odorant into the gas stream where required by the system design and applicable requirements, helping support gas leak detection through smell.

LCV Fill Post: Provides a refuelling connection for compatible light commercial vehicles.

High-Pressure Tubing: Connects relevant equipment interfaces in accordance with the approved design.

Installation & Commissioning: Covers on-site equipment installation, integration, and commissioning activities.

Handover: Formal transfer of the completed project scope to the customer.

Equipment Integration and Engineering Considerations

Integrating storage, odorization, and refuelling equipment requires careful attention to the system design and intended operating conditions.

Key considerations include:

Correct positioning and installation of the supplied equipment.

Selection of compatible tubing and fittings suitable for the specified gas service and design pressure.

Appropriate integration of the odorizer into the designated gas line.

Verification of tubing connections, equipment interfaces, and safety provisions.

Inspection and testing in accordance with approved procedures before commissioning and handover.

High-Pressure Tubing: Supporting System Integrity

High-pressure tubing is a critical part of CNG/CBG infrastructure because it connects equipment operating under demanding pressure conditions.

Proper tubing material selection, fitting compatibility, routing, mechanical support, and connection assembly are essential to maintaining system integrity. Inspection and pressure testing must be performed in accordance with the approved project procedures and applicable requirements.

Installation, Commissioning & Handover

The project scope included installation and commissioning activities followed by handover.

These stages help ensure that the supplied equipment and associated connections are checked against the approved project requirements before the completed scope is transferred to the customer.

Project Highlights

Project Location: Rae Bareli, Uttar Pradesh

Project Date: 1 April 2026

Application: CNG/CBG Plant

Equipment Supplied: 4500 WL CNG Cascade, Odorizer System, and LCV Fill Post

Services: Equipment Supply, High-Pressure Tubing, Installation & Commissioning

Project Handover: Included in the project scope

Key Takeaways

This project highlights the importance of an integrated approach to gas infrastructure execution:

Storage and refuelling equipment must be coordinated within the approved system design.

Odorization requires suitable equipment integration and compliance with applicable requirements.

High-pressure tubing must be installed and verified using approved engineering procedures.

Effective installation, commissioning, and handover processes support organized project completion.

Conclusion

The Rae Bareli project showcases Urjika Consulting & Engineering Solutions Pvt. Ltd.'s involvement in CNG/CBG plant infrastructure through the supply of a 4500 WL CNG Cascade, odorizer system, and LCV Fill Post, along with high-pressure tubing, installation, commissioning, and handover.

By bringing together key equipment and site execution activities, Urjika supports the development of integrated gas infrastructure for India's evolving clean-energy sector.